Search found 4 matches

by Elguru
Wed Mar 02, 2022 10:57 pm
Forum: Technical Discussion
Topic: LT95 front output clunk
Replies: 2
Views: 1673

Re: LT95 front output clunk

Hi guys again…… So I replaced the diff lock dog & actuating fork which has helped a bit. However I still have an unacceptable clonk when on & off the throttle. Definitely less so in low range. So I’ve removed the bloody transfer case cover again and trying to determine whats the cause. Just ...
by Elguru
Tue Mar 01, 2022 4:59 pm
Forum: Technical Discussion
Topic: LT95 front output clunk
Replies: 2
Views: 1673

LT95 front output clunk

Hi Guys, I’ve been having problems with “clunks” from front output shaft of my LT95. It’s been driving me bloody batty as I have… Rebuilt and reshimmed intermediate shaft. Replaced centre diff and shims. Correct preload on shaft. Front prop shaft checked and rebalanced my pro shop. Replaced diff loc...
by Elguru
Wed May 12, 2021 9:47 am
Forum: Technical Discussion
Topic: Thrust washer thickness..
Replies: 4
Views: 2713

Re: Thrust washer thickness..

Thanks.... They are NOT the pear shaped thrust washers On the ends of the shaft (which vary in thickness from 3.55mm to 3.96mm) but the 4 phosphor bronze thrust washers in between all the gears etc. Nowhere in any publication is the thickness specified. All 4 of mine are badly worn so I was hoping t...
by Elguru
Tue May 11, 2021 7:24 pm
Forum: Technical Discussion
Topic: Thrust washer thickness..
Replies: 4
Views: 2713

Thrust washer thickness..

Heh Guys, I have a typical problem with my LT95 transfer case. Lots of clunks when not being super gentle. Diagnosed to 47 thou (spec 6-8 thou) end float on the intermediate gear cluster in transfer box. Have it all out and it seems the 4 thrust washers are well worn. Does anyone know the original g...